INTRODUCTION

Shota Rustaveli Foundation Logo

Four years ago, our team was awarded a four-year, 550,000 GEL research grant from the Shota Rustaveli National Science Foundation of Georgia for an innovative conical wind turbine with inclined axis. The goal was to develop, research, improve and prepare innovative wind turbine for the market.
After four years, in the final moments of the grant, we want to share our journey and what we have achieved.

ADVANTAGES

For introduction purposes, let me briefly discuss the general advantages of the widely available and popular types of renewable energy hardware: wind turbines.

DAWTONE Photo
Reducing Dependence on Imported Organic Fuels

Using wind energy has proven to make a big impact on reducing dependence on imported fossil fuels. Making this impact more significant and consistent can help the environment in the long run.

Increasing the level of energy security

The International Energy Agency (IEA) defines energy security as the uninterrupted availability of energy sources at an affordable price. Wind turbines, for instance, tend to increase the level of energy security, which is one of the reasons why renewable energies are becoming increasingly popular.

Competitive price

The installation and maintenance of wind turbines has proven to be much cheaper than that of other renewable energy sources.

Disadvantages

Let me also briefly explain the main disadvantages of common wind turbines.

Large area required

To generate enough energy, wind power stations need an expansive space to be set up.

Threat to birds

Unfortunately, wind turbines can be dangerous for migratory birds as the blade’s impact may cause them fatal injury. This is a major risk to those species who have become victims to the blades of large turbines.

Vibration and Noise.

Placement of wind turbines in populated areas is discouraged due to the negative effects they can have on the psychological well-being of citizens. This is caused by the vibration and noise created during their operation, which has been substantiated in research studies.

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COMPARISON

After understanding the pros and cons of wind energy, let me explain the difference between different types of wind turbines.
Mainly, there are two distinct kinds of wind turbines out there: Horizontal-Axis Wind Turbines (HAWT) and Vertical-Axis Wind Turbines (VAWT). The former has a horizontal axis, hence its name. On the other hand, the latter has a vertical axis - thus being called VAWT.
Both HAWT and VAWT have their own sets of supporters, but let us take a closer look at how they differ from each other.

HAWT (Horizontal-axis Wind Turbine)

Horizontal Axis Wind Turbine

VAWT (Vertical-axis Wind Turbine)

Vertical Axis Wind Turbine
Axis of Rotation

For the horizontal axis wind turbine, the axis of rotation of turbine is parallel to the wind stream.

Self-starting

Horizontal axis wind turbine is self-starting.

Cost

Horizontal axis wind turbines are more expensive due their complex design and installation.

Axis of Rotation

For the vertical axis wind turbine, the axis of rotation of the turbine is perpendicular to the wind stream.

Self-starting

Vertical axis wind turbine is not self-starting, hence a starting mechanism is required to start it from stationary position.

Cost

Vertical axis wind turbines are less expensive because their design and installation is quite simple.

Brief History of DAWT


In 2018, we were fortunate to receive funding from the Shota Rustaveli National Science Foundation of Georgia for a unique inclined-axis wind turbine. This grant provided us with valuable resources to continue our research and develop this innovative technology.

During the grant period, we conducted experiments that were previously simulated on computers. The models for wind turbines were made from various metals except for the blades which were 3D printed as their design was complex. We adopted a proprietary 3D printing process to manufacture our parts, which have been tested to be very robust. Consequently, we shifted the majority of component fabrication to 3D printing. Our focus now is on making DAWTONE up to 90% 3D-printed.

In December 2022, almost by the end of the grant duration, we discovered that DAWTONE is far superior to its competitor HAWT.

Simulations


We've conducted various simulations. firstly for picking the best airfoil for the blades. We created proprietary airfoil. Then the attack angle of the blade was to be determined. Then the structure of the aerodynamical mile which we later assembled.

Data Acquisition from Small Model


Meanwhile, we 3D printed a small model of DAWTONE for data acquisition. Data acquisition was done using own software and hardware solution. View the video for more info.

EXPERIMENTS


This video shows field test of DAWTONE, with 3D printed blades. This is the 2nd functional prototype of DAWTONE.

3D PRINTING


Almost all parts are 3D printed. 3D printing of blades because of special profile. Firstly, seperately and then assembled and after than monolithically.


Gearbox is also 3d printed, to make experiments easier, when we needed shifting between different ratios. Hub was 3D printed due to the complex design, as no other options were available to create such a structure.

EXPERIMENTS



This is video of DAWTONE Experiment conducted on 31st December 2021, with and without 1:3 Gearbox.

IN LITHUANIA


These videos are taken in Adacemia, Lithuania in September 2022. DAWTONE amazed everyone with easy installation process and the ability to start rotation at low wind speed.


FINAL EXPERIMENT



This is a video of DAWTONE comparison experiment conducted on 22nd December 2022, in Aerodynamic tunnel. We have compared DAWTONE to HAWT.


Conclusion


გრანტის 4 წლიანი მიმდინარეობის პერიოდში დახრილ-ღერძიანი კონუსური ქარძრავა გარდაიქმნა დიაგონალურ-ღერძიან ქარძრავად - DAWT-ად და ახალი სიტყვა თქვა განახლებად ენერგიებში. Throughout the grant. 4 წელიწადში შევძელით:

  • 1. შევქმენით პირველი 3D ნაბეჭდი ქარძრავა
  • 2. მონაწილეობა მივიღეთ 15-ზე მეტ საერთაშორისო კონფერენციაზე
  • 3. გამოვაქვეყნეთ 15-ზე მეტი სტატია
  • 4. დავაინტერესეთ 150-მდე პოტენციური მომხმარებელი


Contact DAWTONE

Any question? Reach out to us and we’ll get back to you shortly.

  • +995 558 658 612
  • info@dawtone.com